Although blade contact angle is a critical stencil printing parameter, screen printers have so far been unable to vary it ‘on-the-fly’, in software. The recently released Assembléon/Yamaha YGP printer has changed this, and has made new application research possible to study a crucial 01005 process variable for feature printing that previous researchers have ignored. 

We have designed the first robust solder paste printing process for 01005 components that uses only a single printer and stencil. We have studied transfer efficiencies across all the major parameters, with important results for reliable high-density equipment assembly. Our findings show that a variable blade contact angle can print fine features with wider process window, and reduce overall process variation between boards produced from a line.

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Keywords : Screen Printing, Stencil, Blades, Blade Angle, Transfer Efficiency

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